RUGGEDSOLAR® solar panels offer unmatched quality, performance, and reliability. Made stronger than laminated solar modules, they are based on a proprietary manufacturing process employing materials of the highest standard. Don’t confuse RUGGEDSOLAR® panels with cheap alternatives using unreliable materials such as PET laminates or Epoxy coatings. Our products are designed to outperform and to outlast any conventional off-grid solar panel, and come with a standard 10-year warranty.
RUGGEDSOLAR® Panel Specifications
MONOLITHIC CONSTRUCTION
Chemically bonded into a cohesive structure, unlike lamination processes which use only heat and pressure to “glue” stacked layers together.
OPTICALLY CLEAR ENCAPSULATION
Allows maximum solar radiation to reach solar cells for greatest efficiency compared to Thermal Glass or Thin Films (PET, ETFE).
UV RESISTANT ENCAPSULATION
No yellowing over lifetime; no cracking or flaking compared to Epoxy Resin or PET Thin Films.
FIRE RETARDANT MATERIALS
Spark resistant, will self extinguish compared to Thin Films (PET, ETFE) and laminate adhesives (EVA) and backsheets.
SELF-HEALING FACE
Panel surface will recover from bruises, dents, and light abrasion within two hours under sunlight.
FLEXIBLE PROTECTION
Encapsulant remains flexible allowing solar cells, electrical circuit, and connections to move under broad temperature ranges and resist vibration and blunt force.
TOTALLY WATERPROOF ENCAPSULATION
Industrial polymer forms a totally waterproof barrier protecting solar cells and all other electrical parts. With no moisture penetration points the panel is waterproof to 100+ meters depth and 100psi of sustained water pressure.
RUGGEDSOLAR® Panels
Monolithic Construction
Entire Panel chemically bonded
| No glass-parts | Lighter and shatter-proof |
| Industrial liquid-polymer | Extremely durable |
| Chemical cure process | Full encapsulation for maximum protection |
Completely Hydrophobic
| No points of water intrusion | Totally waterproof to 100meters depth |
| No absorbent materials | No moisture penetration over time |
| No delamination risk | Monolithic structure remains intact |
Highly Durable
| Resistant to constant vibration | Best for off-grid and mobile applications |
| Can withstand repeated blunt force | Heavy-duty construction |
LAMINATED Panels
Layered Construction
Panel made of individual layers
| Glass cover | Heavy & breakable in off-grid applications |
| Thin adhesive sheets | Limited cell protection |
| Heat & pressure process | No chemical curing |
Non-Hydrophobic
| Water penetration from edges | Requires waterproofing silicone |
| EVA is water retentive | Transmits moisture to the cells |
| Delamination risk over time | Delamination causes early failure |
Unsuitable for Rough Use
| Vibration & Blunt Force will cause breakage | Lack of flexible encapsulation |
| Early failure under harsh conditions | Designed for stationary installations |